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But somehow, in the world of O &
P, the futuristic technology of the new millennium still has the power
to genuinely awe us with its ability to empower and enable the physically
challenged, restoring independence and self-confidence in an ever-increasing
variety of innovative and imaginative new ways. |
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Lower Limb Advances On the face of
it, it seems an unlikely partnership—prosthetic researchers
and nuclear weapons technicians. But as Morton Lieberman, Ph.D., of
the Department of Energy's Sandia National Laboratories in New Mexico
explains it, it was the perfect resolution to several problems at
once. With the cold war officially over
and the weapons race ended, what was to become of all those unemployed
Russian nuclear weapons experts? Fearful lest they peddle their
formidable expertise at producing atomic weapons to unfriendly third
world countries, the DOE crafted a plan that benefited the U.S.
commercially, served the very real needs of prosthetic patients,
and kept the bomb builders off the streets and out of trouble.
By serendipitous coincidence, the workers in a
weapons lab must demonstrate expertise in the same fields that prosthetic
designers study: mechanical design; mechanical testing; stress analysis;
developing durability; smart systems; microprocessor controls/sensors.
Under the DOE's Initiatives for Proliferation
Prevention Program and in collaboration with NIH's National Center
for Medical Rehabilitation Research, funding to develop the Rolling
Joint Prosthetic Foot and Ankle for commercial sale was awarded
to Sandia, which partnered with the inventor, Mark Pitkin of the
Tufts School of Medicine; Ohio Willow Wood, to whom the product
is licensed; and Chelyabinsk-70, a facility in one of Russia's closed
cities where product development was undertaken.
The successful project resulted in a new product
for Ohio Willow Wood, says Lieberman. Russian experience and ingenuity
in creating the needed spring mechanism and their willingness to
pursue testing in their own country, using a Russian prosthetist
and Russian medical personnel, may yield more advanced products.
"Relations are good, but communications are
difficult," Lieberman reports, "the result not so much
of a language barrier as a cultural barrier, with different approaches
to bureaucracy, export licenses, etc."
Despite the difficulties, the collaboration was
a historically documented success. So successful was the venture
that other joint projects are being undertaken: notably an advanced
electronic knee, a stumble-resistant knee and a variable geometry
socket. The Russian Nuclear Center now houses the world's largest
research center on lower limb prosthetics, where more than 77 people
are currently employed. Lieberman, who identifies himself modestly
as "a chemist, not a prosthetist," has clearly made the
quantum leap to full comprehension and appreciation of the value
of a nonexplosive product, explaining knowledgeably how the Rolling
Foot simulates the natural movement of a human foot through better
dorsiflexion.
He discusses, too, the goals for the current Stumble-Avoidance
Knee project, identifying the need to increase functional outcomes,
create more choices for how it can be used, decrease maintenance
requirements, and lower costs—all while the Sandia Lab pursues
their own solution to the same problem Russian technicians have
been working on concurrently.
Lieberman points with justifiable pride
to this epic success story which has turned swords into plowshares;
yet (the temptation is irresistible!) I can't help but observe that
our former arms race with the Russians has now become a foot race...one
where everybody wins.
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What's Next? |
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Lots of people are working on a better knee—one that will
be much lighter, one that can control stumbling as a result
of catching your toe on the curb or similar accident, says Robert
C. Dean, Jr., ScD. from MIT and founder and President of Synergy
Innovations, Lebanon, Pennsylvania. Within about five years,
there should be some good electro-mechanical knees on the market,"
he predicts. Among the difficulties:
"The industry is very fragmented, with 15 different knee
manufacturers. All of them say they do research and development,
but it is not high-tech stuff."
The other need Sandia noted was for
a better cosmesis. "They have excellent simulations now,"
Dean observes, "but they're very fragile. Bump into a
chair and they tear. A good above-knee cosmesis costs from
$2,000 to $3,000 and only lasts a year, if you're careful,"
he warns.
Bringing down costs will be an important
influence in the next few years, Dean predicts. "A modern
above-knee costs around $16,000; a below-knee prosthesis can
cost from $6,000 to $8,000. Most of the cost is in the prosthetist's
time, trying to make the socket fit comfortably and properly.
Sometimes he or she has to make four or five check sockets
and just has to hope that their variable will cover it."
Also on Dean's prediction list is a
powered ankle. "Sixty per cent of forward propulsion
comes from the calf muscle, as you push off with your toes.
Amputees don't have that capability. Even energy-storing feet
don't make a difference—except to athletes."
The powered ankle Dean is working on
wasn't possible in the past, he explains, when power supplies
were too heavy. "Now batteries are getting much more
efficient, lighter weight, more compact. Soon they'll be at
one-tenth the weight of today's batteries."
Meanwhile, Dean is considering an alternate
power source—a combustion engine being developed for
battle use by the government. Smaller than a beer can, you
can wear it on your belt, Dean claims. "It's fueled by
'whiskey'—the only fuel source you can carry on a plane,"
Dean explains.
Construction materials for O & P
use have come nearly as far as they can, he believes. "There's
not much room left for improvement, with such dramatic strides
as we have already made recently with space age materials
and titanium—the stuff fighter planes are made of."
Dean foresees a trend toward what he
calls "the K-Mart leg," which allows the amputee
to choose the components the prosthetist will put together
with a socket that already automatically fits—no costly
and time-intensive hand crafting or customizing is needed.
The prosthetist's professional tasks will consist of giving
advice, assembly, alignment, training, and long-term service.
Within the next ten or 15 years, a major
and welcome change Dean sees is in the price. "Cost and
utility will both be greatly improved," he predicts. |
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The Variable Geometry
Socket |
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Robert
C. Dean, Jr., Sc.D. from MIT and founder and President of Synergy
Innovations, a Lebanon, New Hampshire-based company, remembers the
conclusions of the 1995 Conference on Lower Limb Prostheses that the
National Institutes of Health hosted with Sandia National Laboratory.
"They determined that there were
three important needs that should be addressed in the development
of lower limb prostheses: a better knee, a better socket, and better
cosmesis," Dean recalls.
Dean, a transfemoral amputee since 1942, speaks
from personal experience when he describes the need for the better
socket his company is working on with support from the National
Science Foundation/Small Business Innovations Research (NSF/SBIR)
and the NIH/SBIR. In addition to the socket, Synergy Innovations
is dedicated to prevention of and rehabilitation from trauma; to
developing products, processes, and materials for aiding the physically
challenged; for biomedical, biotechnology and diagnostic instruments;
and for working with difficult materials and advanced materials
fabrication.
His variable geometry socket is designed to answer
the needs of most patients who complain that sockets simply don't
fit—they hurt. "The Veterans Administration has been
pushing improvements, but nothing has really helped, according to
their report," Dean notes. "The CNC carvers don't really
make a difference," he says. "A stump or residual limb
changes volume daily and monthly, too, if you're a woman. Dialysis,
sickness—a lot of things—can affect tissue volume, and
make a difference in volume of 6% to 7% in above-knee amputees."
This is particularly significant in the light
of his assertion that amputees can detect a volume change of a little
as 1%. With a change as comparatively dramatic as 6%, the fit is
so adversely affected that it is possible to actually lose the leg,
if you use a suction socket, as most TFAs do, says Dean.
Dean's variable geometry socket solves the problem
by "automatically fitting the stump without the patient doing
anything—it's activated by walking on it," Dean explained.
"The average prosthetist can fit it on a patient in his shop
today with existing tools he has on hand," Dean claims.
The socket will soon progress into extensive clinical
trials under NIH support and should be on the market within the
next three to four years, he believes. |
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Sensitve Skin |
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Vladimir
Lumelsky, Ph.D., Professor at the University of Wisconsin and Cochair
of the National Science Foundation/Defense Advanced Research Projects
Agency (NSF/DARPA) Sensitive Skin Workshop held in October 1999, points
out that their development is in the preliminary stages. The purpose
of the workshop was to determine needs and direction and develop principles
for future work in the area, he explains. If
your goal is to develop "a sensing skin-like device that houses,
on a bendable and stretchable skin substrate, millions of sensors
" where do you begin? If your intention is that "A machine
or a human wearing such skin will receive detailed information about
surrounding objects..." what type of sensor do you choose to
collect such information—visual, audio, pressure-sensitive?
And how fast must it relay that information?
"If you put your finger on a hot stove and
it takes your nervous system two seconds to respond and remove your
finger, it's too long," says Lumelsky. Similarly, if this reactive
skin is wrapped on a prosthetic arm, "a faster, almost instantaneous
reaction is desirable to prevent further damage to your singed prosthetic
investment.
"Necessary speeds have been achieved already,"
says Lumelsky. "So for biomedical applications, speed is no
longer a research issue." The workshop did not address the
type of sensors (tactile, proximity, force, heat, etc.) that would
be built into the skin. Once a generic architecture for the skin
is figured out, Lumelsky says, it will be easy to build in specific
sensor modalities. The choice of sensors is thus relatively insignificant
in the overall scheme of things. "They may even add infrared
capability to allow you to sense items at ten to 15 inches away
in pitch darkness, like a bat's radar," he adds. "More
difficult issues are massive electronics embedded in large patches
of skin, the skin substrate, and related signal processing."
A simpler prototype was demonstrated at the workshop, one that could
be applied to prostheses today. "It works in principle,"
says Lumelsky, "but it lacks certain properties and certainly
is not ready for mass production.
"Another problem for biomedical applications
is the human interface. The difficulty lies in getting information
from the skin sensors to the brain and back to the muscle to create
a reflexive response," he explains.
This is not unlike research issues encountered
in working with the artificial eye retina, Lumelsky points out,
where researchers are trying to get information from the retina
to the vision nerve and to the brain. "People ARE working on
this," Lumelsky says, "but it's not an easy problem to
solve." The prototype "skin" is made of a plastic
Dupont polymer called Kapton, and although Kapton bends, it lacks
the ability to stretch, Lumelsky reports. Needed resilience may
perhaps be obtained by replacing Kapton with silicon polymers, says
Lumelsky.
"Besides, compared to this prototype,"
he says, "the skin envisioned by the workshop participants
will have a much higher density of sensors."
At the moment, components necessary for progress
in this area—the proper electronics, skin materials, necessary
signal processing techniques—are beyond the state of the art,"
Lumelsky observes. "But workshop participants indicated that
first versions of the skin could be obtained fairly fast. The purpose
of meetings such as this sensitive skin workshop is to try to create
a road map of research that would include payoffs both in the short
term and in the long run."
The workshop determined that some products of
this research had the potential for being commercialized very soon. |
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Extraordinary Orthotics |
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The
same technological developments that have enabled prosthetic science
to make such exciting strides—and to plan even more dramatic
progress in the future—have birthed thrilling possibilities
in the field of orthotics as well. Jacqueline
Wertsch, M.D., a rehabilitation physician at the Medical College
of Wisconsin, speaks with energy and conviction when discussing
orthotic directions for the future.
"We can look forward to constant improvement
in the materials used to fabricate orthoses, certainly—and
also to the increasing use of sensors that create 'smart' orthoses
that are more than just reactive in nature and design.
"Even the perception of what orthotics are
can change dramatically and very quickly," she predicts.
Orthotics have traditionally served as substitutes
for physical deficiencies and lost function, Wertsch points out,
but now the orthotic interface between a human body and its environment
is providing more than just a brace. Orthoses are on the brink of
providing their wearers with strength and capabilities far beyond
normal human limitations, Wertsch claims.
"They're not just replacing lost function;
they're dramatically exceeding normal human function," she
explains.
A pedorthic specialist, Wertsch is intrigued by
the potential of sensors and is doing research based on their use
in the insoles of her patients' shoes.
"The sensors allow us to record what goes
on underfoot with every step, all day long. An incredible amount
of invaluable information can be derived from sensor use,"
she notes, "and can be used in a variety of possible ways,
including outcomes measurement." |
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- Measurement of pressure readings could assist in telling pedorthists
which rocker sole shoe is best for each different diabetic patient.
Feedback from the diabetic's on-board insole sensors array can
also alert him/her to potential problems from a minor foot injury
and correct matters before the situation worsens.
- Sensors are also capable of detecting minute temperature changes
inside the footwear, which might be an early warning of ulceration
or infection.
- Shoes that measure foot pressure can likewise be used to provide
immediate feedback to the wearer or his/her rehab "coach."
More complete and detailed feedback from a runner or elite athlete
can be input to others to help them learn and duplicate successful
patterns.
- Conceivably, the sensory input from the feet can be even greater
and more valuable in terms of sending such feedback directly up
to the knee brace, with instructions to "tighten up,"
as appropriate.
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Sensor science is
growing hugely in the orthotic field, says Wertsch, but in most cases,
fine tuning needs to be applied. All the above possibilities are theoretically
possible now, since the technology exists to do them, Wertsch points
out—but "the problem is setting aside the time it takes
to finalize research and implement the necessary testing," she
explains, "as well as in pulling together a qualified and talented
team to tackle the project. "Researchers
are already creating micro-machines that could function inside human
cells," she continues, "but we are just touching the surface
of how to develop health-care related applications utilizing the
micro-machines' impressive capabilities as an invaluable diagnostic
tool," she cautions.
Michael Mueller, Ph.D., P.T., an Associate Professor
at the Washington University School of Medicine in St. Louis, has
been involved in similar sensory feedback work, focusing on the
needs of diabetic subjects.
"Technology is advancing so quickly in both
software and hardware, that more and more potential orthotic applications
continue to present themselves," says Mueller.
His sensory research plan provides feedback to
his subjects in the form of "very concrete directions."
His research group plans to use a simple and understandable signal,
such as an LCD device that flashes a signal or commands at a specified
point—perhaps when their feet have exceeded allowable stress
limits, and they need to stop walking. Or perhaps the warning flashes
to alert subjects who haven't walked enough, reminding them to increase
their activity.
The commands on the device might also remind subjects
not to take long strides or push off as hard, Mueller amplifies,
depending on the particular subject's special needs.
Mueller's study has just completed its first two-year
phase; hardware and software are in place, he says, and the means
to analyze results. The limiting factor is the relative fragility
of the sensors, which tend to break down quickly in the "hostile
environment" inside a shoe, where they are subjected to extremes
of temperature and pressure.
"Such a study is not as easy in practice
as it sounds in theory," Mueller points out wryly.
Other exciting areas where new orthotic ground
is being pioneered include the creation of virtual pedorthic models
based on mathematical input, CAT scan data, and pressure readings
from the sole of the foot. Models for knee and hip orthoses could
also be created in the same way, but the first applications will
be tested using the foot area.
Mueller's project, working with radiologists and
engineers, has reached the stage where they are verifying the anatomical
accuracy of the virtual models. He anticipates completion of this
stage of research within the next two years.
Paul Bach-y-Rita, M.D., pursues his research at
the Center for Neuroscience and Department of Rehabilitation Medicine
at the University of Wisconsin-Madison Medical School.
The implications of Bach-y-Rita's multiple studies
in sensory substitution are astonishingly far-reaching. He explores
the potential applications of sensory substitution systems for functions
such as sex sensation, sensation from feet, and sensation from robotic
hands. He also examines aspects of the neural mechanisms of recovery
following spinal cord injuries.
As Bach-y-Rita points out, "Spinal cord patients
not only can't move but can't feel. Therefore, any motorized orthosis
would not be useful unless it also included sensory feedback from
the device."
Potential future studies may well include a motorized
external artificial arm in the form of an exoskeleton surrounding
the nonfunctional human arm, he notes.
Studies in the sensory substitution area appear
more complex, due to the unfamiliar nature of the concept to most
readers. As Bach-y-Rita explains it, the brain is where all perception
takes place. The brain processes sensory input from tactile, temperature,
auditory and taste cells and interprets them as familiar and recognizable
images. The brain can learn to interpret virtually any such sensory
stimulus, which is where the concept of sensory substitution enters
the picture.
Since sensory stimuli reach the brain in the form
of patterns of pulses that arrive along the nerves—whether
they come from the retina, the fingertips, the tongue, or elsewhere
in the body—in theory (and now in practice), the brain could
learn to reinterpret those pulses as visual, auditory, or tactile,
messages or images.
Bach-y-Rita reminds us that a blind person with
a cane doesn't "feel" with the hand; he/she feels what
the cane contacts when that tentative sensory impression is conveyed
to the brain for recognition, using the hand as a simple relay station.
Since Bach-y-Rita has determined that the human
tongue is extraordinarily sensitive to tactile stimuli as well as
taste and requires only 3% of the level of electrical stimulus needed
to achieve the same results from our fingertips, his studies utilize
the tongue as a superefficient relay station for his tactile vision
substitution system (TVSS).
The system uses optical images picked up by a
TV camera and transduces them into a form of energy that can be
mediated by the skin (or tongue) receptors. The visual information
reaches the perceptual levels for analysis and interpretation via
somatosensory pathways and structures, Bach-y-Rita explains. In
addition, the oral cavity affords convenient space to accommodate
orthodontic retainers containing the FM receiver, electrotactile
display, microelectrics package, and the battery.
After training with the TVSS, blind subjects reported
experiencing the images in space, instead of on the skin.
Even with low-level TVSS systems at work, studies
with fingertip "vision" have been successful, allowing
blind subjects to perform complex perception and "eye"-hand
coordination tasks such as facial recognition and accurate judgment
of speed and direction of a rolling ball.
"The goal," says Bach-y-Rita, "is
to develop man-machine interface systems that are practical and
cosmetically acceptable."
He notes that in related studies, "Persons
who had lost hand sensation due to leprosy have been able, with
the use of an instrumented glove with the sensory information delivered
to a sensate area (the forehead), to 'feel' objects that they touched.
This is relevant to the development of robotic hands for persons
with high quadriplegia, as well as to the development of gloves
for astronauts. Sensors were placed in the fingertips of the gloves
in order to compensate for the loss of tactile sensation that causes
a decrease in manual performance."
Similarly, Bach-y-Rita says, sensor-loaded insoles
for diabetics, such as Dr. Wertsch's study described above, could
lead to a system allowing sensory information from the feet to be
delivered to a tongue display for persons with low level paraplegia.
"Such information would be helpful in ambulation on uneven
terrain, and could also signal weight shifts."
Bach-y-Rita's studies in the area of sensory orthoses
emphasize not only improved capabilities for the physically challenged,
but improved quality of life through restored enjoyment of sensation
as well. His colleagues note that Bach-y-Rita's 30 years of research
in this area have made him a potential Nobel Prize candidate. |
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We've Come a Long Way Dudley Childress,
Ph.D. and Professor of Biomedical Engineering at Northwestern University,
surveys O & P technology from a different perspective, judging
the whole and the sum of its parts rather than its individual products—then
turning his focus to the future. "We've
come a long way," Childress reflects, "and we will advance
still further. This is the time for us to start looking at improving
the communications interface between prostheses and humans and to
consider how we might alter the types of interfaces we're using."
One option he suggests is surgical alteration,
e.g., the transfer of toes to an arm when the hand is lost.
Or perhaps using the arm muscle in a tunnel cineplasty.
He defines this as bringing muscle forces outside of the body. New
surgical and engineering techniques make this possible.
Another option involves developing a direct skeletal
attachment, so the prosthesis is attached to the bone for stability,
and forces are transferred to the bone instead of the muscle.
New surgical techniques also have advanced to
allow these things to happen, Childress says. "We're maybe
ten years away from accepted use of these procedures—it takes
a while for change to evolve in any field."
He believes best practice unites surgical, prosthetics,
and engineering skills.
It's an age of wonder—an age of miracles.
Every age has had its prophets and pioneers—those who believed
that what one man could dream, others could do. Every generation
has its visionaries—from Leonardo da Vinci to Jules Verne
to today's Superheroes of Silicon Valley. We can be proud that our
own field of O & P imagineers takes a back seat to none. What
will they think of next? We'll know tomorrow, and I can hardly wait.
Editor's Note:
Watch for more information on advances in upper-extremity
prosthetic technology in our next issue.
Judith Otto is a freelance
writer based in Holly Springs, Mississippi. She is also a copywriter
and Project Coordinator for Strategic Marketing, Memphis, Tennessee,
a firm which specializes in marketing communications for the O &
P field.
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Animated Prosthetics Offers
Interactive Net Consulting System |
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Animated Prosthetics, Inc., Greensboro,
North Carolina, announces its latest development in its ACS/PCU
system.
To briefly explain the system:
the ACS (Animation Control System) mounted inside the prosthetic
arm monitors and controls all functions related to the operation
of the hand and wrist. The PCU (Prosthesis Configuration Unit)
uses its freestanding, compact five-inch video screen to display
readings from the ACS.
Prosthetists can view real-time readings while the patient is
wearing the prosthesis and can make appropriate adjustments
and view immediate feedback to check the success of those adjustments.
Since information is transferred between the ACS and the PCU
by radio waves, the patient isn't restricted by the usual wire
"umbilical cord." The
newest development—just introduced in December 1999—improves
its performance, enhances its range, and offers added confidence/competence
to patients and prosthetists alike, according to Michael Tompkins,
President: The system now allows interaction via the Internet
(or a modem/phone line). Practitioners can arrange an Internet
consultation with Tompkins or another "animation specialist"
regarding an unusual or problematic case. On his remote PCU,
Tompkins will be able to view the same readings the patient's
ACS is simultaneously sending to the prosthetist's PCU screen.
As a result, as her confers with the prosthetist, Tompkins
can point out meaningful indicators, suggest adjustments,
or make them himself—and observe the immediate results
of those adjustments.
The Internet conference capabilities of
his system are still evolving, Tompkins says, adding, "It's
still so new, and the possibilities are so extensive, it's
going to take time to develop them all."
For more information
contact:
Animated Prosthetics, Inc.
2907 Pacific Avenue
Greensboro, North Carolina 27406.
Telephone: (336) 691-9000
Fax (336) 691-9095
e-mail: Info@animatedprosthetics.com
website: animatedprosthetics.com
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